VMAXX^®️ Open Gear Spray Lubrication System

The VMAXX^®️ Dual-Line Open Gear Spray Lubrication System integrates scientific oil distribution and timed-quantitative lubrication, making the lubrication of large equipment intelligent. The product combines advanced technologies such as sensing, digital network, and DCS control to achieve timed, quantitative, and unit-specific lubrication, with functions such as real-time monitoring, intelligent communication, fault self-diagnosis, and audible-visual alarm. Its high-quality performance ensures normal equipment operation and improves production efficiency.

Product Features

The dual-line open gear spray lubrication system is an advanced lubrication solution designed for the specific lubrication needs of large industrial equipment. The core features and advantages of the system include:

• Scientific Oil Distribution: The system uses a scientific oil distribution method to ensure that the lubricant is evenly distributed to each lubrication point, ensuring uniform and effective lubrication under both high-speed operation and low-speed heavy-load conditions;
• Timed-Quantitative Lubrication: Through precise control, the system can lubricate according to preset time and quantity to avoid over-lubrication or under-lubrication, thereby saving lubricant usage. Each nozzle is independent and does not affect each other, protecting the equipment from wear;
• Intelligent Monitoring: The system integrates sensors, digital network technology, and DCS control to real-time monitor the lubrication status, ensuring the stability and reliability of the lubrication process;
• Fault Self-Diagnosis and Alarm: With fault self-diagnosis function, when an abnormality occurs in the system, it can promptly发出声光报警 (issue audible-visual alarms) for quick response and maintenance by operators;
• Improved Production Efficiency: By ensuring adequate lubrication of equipment, extending equipment life, and reducing maintenance frequency, overall production efficiency is improved.



Technical Specifications

• Working Medium: N320 oil#～2# grease;
• System Flow Rate (Max): 600ml/min;
• Working Pressure: 4～25MPa;
• Air Supply Pressure: 0.5～0.8MPa (dry and clean compressed air);
• Power Supply Voltage: 220VAC;
• Power Consumption: 500W;
• Suitable Grease Barrel Specifications: 180kg / 50kg
• Gas Consumption: Not less than 1.5m³/min (4 nozzles, more nozzles mean higher gas consumption);
• Operating Environment Temperature: -5℃～55℃;
• Number of Nozzles: 1～8 (depending on user requirements);
• Pneumatic Pump Inlet Pressure: 0.3～0.4MPa;
• Blowing Pressure: 0.5～0.8MPa.



Application Industries

The open gear spray lubrication system has been widely used for cooling and lubrication of large open gear pairs in equipment such as power plant mines, cement, metallurgy, and paper-making, such as ball mills, rotary kilns, and drying kilns. Using this system can significantly extend the service life of open gears and improve equipment reliability.

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The VMAXX^®️ 1-to-N Open Gear Spray Lubrication System integrates scientific oil distribution and timed-quantitative lubrication, making the lubrication of large equipment intelligent. The product combines advanced technologies such as sensing, digital network, and DCS control to achieve timed, quantitative, and unit-specific lubrication, with functions such as real-time monitoring, intelligent communication, fault self-diagnosis, and audible-visual alarm. Its high-quality performance ensures normal equipment operation and improves production efficiency.

Product Features

The 1-to-N open gear spray centralized lubrication system is a centralized lubrication solution designed for open gears of multiple mills, enabling unified management and maintenance of open gear lubrication for multiple ball mills.

• System Design: The lubrication system typically uses an automatic spraying method to provide lubricant to open gear pairs of multiple mills (i.e., "N") through one lubrication system, which simplifies maintenance processes, reduces factory investment costs, minimizes manual intervention, and improves lubrication efficiency;
• Application Scenarios: The 1-to-N open gear spray centralized lubrication system is suitable for equipment requiring heavy-load and low-speed operation, such as relatively concentrated scenarios of mills in power, mining, cement, steel, chemical, and paper-making industries;
• Working Principle: The system evenly applies lubricant to the gear meshing surface through spraying, which not only effectively lubricates the gears but also helps clean contaminants from the tooth surface to prevent wear and corrosion;
• Technical Advantages: The system can adjust lubrication cycles and dosages according to actual working conditions to achieve timed and quantitative precise lubrication. It also has real-time monitoring, intelligent communication, fault self-diagnosis, and audible-visual alarm functions to ensure the efficiency and reliability of the lubrication process;
• Convenient Maintenance: Using the 1-to-N open gear spray centralized lubrication system can reduce equipment maintenance frequency, extend gear service life, minimize downtime, and thereby reduce maintenance costs and improve production efficiency.



Technical Specifications

• Power Supply Voltage: 220VAC 50/60Hz
• Lubricant Range: N320 oil#～2# grease
• Air Supply Pressure: 0.5～0.8MPa (dry and clean compressed air)
• Ambient Temperature: -10℃～50℃
• Working Pressure: 2～25MPa
• System Flow Rate (Max): 0.6kg/min



Application Industries

The open gear spray lubrication system has been widely used for cooling and lubrication of large open gear pairs in equipment such as power plant mines, cement, metallurgy, and paper-making, such as ball mills, rotary kilns, and drying kilns. Using this system can significantly extend the service life of open gears and improve equipment reliability.

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The working principle of the VMAXX^®️ Single-Point Control Open Gear Spray Lubrication System is to use compressed air as power to pump lubricant through a high-pressure pneumatic pump to the nozzle assembly, where it mixes with compressed air to form an oil mist that is then sprayed onto the gear meshing surface. This spraying method not only effectively cleans contaminants from the tooth surface but also forms a uniform and clean lubricating oil film on the gear surface, providing excellent lubrication protection.

Product Features

The 1-to-N open gear spray centralized lubrication system is a centralized lubrication solution designed for open gears of multiple mills, enabling unified management and maintenance of open gear lubrication for multiple ball mills.

• Individual Oil Volume Control: Each oil injection point can be individually controlled for oil volume, allowing improved lubrication in off-load areas by increasing the oil spray volume;
• Nozzle Blockage Alarm: The system has a nozzle blockage alarm function and can quickly clear blockages to ensure continuous lubrication of the tooth surface;
• Strong Adaptability: The spray lubrication method comprehensively considers equipment load, temperature, gear width, gear speed, tooth surface condition, and equipment operation status to determine appropriate oil usage.



Technical Specifications

• Power Supply Voltage: 220VAC 50/60Hz
• Lubricant Range: N320 oil#～2# grease
• Air Supply Pressure: 0.5～0.8MPa (dry and clean compressed air)
• Ambient Temperature: -10℃～50℃
• Working Pressure: 2～25MPa
• System Flow Rate (Max): 0.6kg/min



Application Industries

The open gear spray lubrication system has been widely used for cooling and lubrication of large open gear pairs in equipment such as power plant mines, cement, metallurgy, and paper-making, such as ball mills, rotary kilns, and drying kilns. Using this system can significantly extend the service life of open gears and improve equipment reliability.

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