The VMAXX^®️ Dual-Line Open Gear Spray Lubrication System integrates scientific oil distribution and timed-quantitative lubrication, making the lubrication of large equipment intelligent. The product combines advanced technologies such as sensing, digital network, and DCS control to achieve timed, quantitative, and unit-specific lubrication, with functions such as real-time monitoring, intelligent communication, fault self-diagnosis, and audible-visual alarm. Its high-quality performance ensures normal equipment operation and improves production efficiency.

Product Features

The dual-line open gear spray lubrication system is an advanced lubrication solution designed for the specific lubrication needs of large industrial equipment. The core features and advantages of the system include:

• Scientific Oil Distribution: The system uses a scientific oil distribution method to ensure that the lubricant is evenly distributed to each lubrication point, ensuring uniform and effective lubrication under both high-speed operation and low-speed heavy-load conditions;
• Timed-Quantitative Lubrication: Through precise control, the system can lubricate according to preset time and quantity to avoid over-lubrication or under-lubrication, thereby saving lubricant usage. Each nozzle is independent and does not affect each other, protecting the equipment from wear;
• Intelligent Monitoring: The system integrates sensors, digital network technology, and DCS control to real-time monitor the lubrication status, ensuring the stability and reliability of the lubrication process;
• Fault Self-Diagnosis and Alarm: With fault self-diagnosis function, when an abnormality occurs in the system, it can promptly warning flash (issue audible-visual alarms) for quick response and maintenance by operators;
• Improved Production Efficiency: By ensuring adequate lubrication of equipment, extending equipment life, and reducing maintenance frequency, overall production efficiency is improved.

Technical Specifications

• Working Medium: N320 oil#～2# grease;
• System Flow Rate (Max): 600ml/min;
• Working Pressure: 4～25MPa;
• Air Supply Pressure: 0.5～0.8MPa (dry and clean compressed air);
• Power Supply Voltage: 220VAC;
• Power Consumption: 500W;
• Suitable Grease Barrel Specifications: 180kg / 50kg
• Gas Consumption: Not less than 1.5m³/min (4 nozzles, more nozzles mean higher gas consumption);
• Operating Environment Temperature: -5℃～55℃;
• Number of Nozzles: 1～8 (depending on user requirements);
• Pneumatic Pump Inlet Pressure: 0.3～0.4MPa;
• Blowing Pressure: 0.5～0.8MPa.

Application Industries

The open gear spray lubrication system has been widely used for cooling and lubrication of large open gear pairs in equipment such as power plant mines, cement, metallurgy, and paper-making, such as ball mills, rotary kilns, and drying kilns. Using this system can significantly extend the service life of open gears and improve equipment reliability.